Duct tape vs packing tape: What’s best for moving boxes?

When you’re up to your eyeballs in boxes, bubble wrap, and last-minute tasks, it’s tempting to grab the first roll of tape you see. But sealing up your stuff properly for interstate moves? Now that’s when the whole duct tape vs packing tape choice really matters! It might not seem like a big deal now, but using the wrong one could mean busted boxes, scratched belongings, or (the absolute worst) items going walkabout during transit.

In this guide, we’ll break down packing tape vs duct tape, covering everything from strength and stickiness to when each one’s your best mate for the job. We’ve also answered the most common tape questions Aussies ask so that you can dodge those classic moving-day dramas. 

What is duct tape?

A roll of silver duct tape (Source: iStock)

Duct tape is a tough, cloth-backed tape made from a cotton or polyester mesh backing and coated with a rubber-based adhesive. It was first made for sealing air ducts (hence the name), but now it’s a go-to fix-it tool for tradies, quick household repairs, and DIY jobs.

While they stick firmly, duct tapes are only meant for emergency repairs and temporary solutions. If you use them for heavy boxes during a house removal, they can easily tear under strain and may peel off on their own. However, you can still use them to reinforce corners or seams and secure odd-shaped packages.

What is packing tape?

A roll of clear packing tape (Source: iStock)

Packing tape is lightweight, pressure-sensitive tape made from plastic film like polypropylene or polyester. It uses either hot melt rubber adhesive or acrylic glue, both designed to create a strong bond with porous cardboard and plastic.

As the name suggests, this tape is purpose-built for one job: sealing boxes securely. That’s why you’ll often see it used for lightweight parcels, standard cartons, warehouse cardboard boxes, retail shipments, and even securing packaging during appliance removal.

Packing tape vs duct tape: How do they differ?

When learning how to tape moving boxes properly, choosing the right sealing material is important for a successful move. Let’s explore the key differences between these two tapes below.

In terms of adhesion strength

Which is stronger, packaging tape or duct tape? Between the two, packing tape is generally the best tape for cardboard boxes. Most quality rolls have a tensile strength of 13.6 kg or more per inch of width, which is more than enough to hold boxes shut during a move. It sticks cleanly, holds firm during transit, and doesn’t leave a sticky mess when it’s time to unpack.

There are also stronger, industrial-grade packing tapes available. These may include polyester or fibreglass reinforcement, making them ideal for packing big furniture, fragile gear, or heavy appliances during removal.

Duct tape, on the other hand, delivers initial grab and aggressive bonding with some top brands rated at over 136 kg per inch. However, they can only stick to cardboard to some degree, so it’s not recommended for sealing boxes. The reason for this is that its rubber-based adhesive doesn’t grip well to cardboard fibres, so the bond tends to be weaker and more likely to fail, especially if the box is moved around a lot.

In terms of durability

Boxes being delivered outdoors (Source: iStock)

You might ask yourself, ‘Is packing tape waterproof enough for long-distance moves or storage?’ The good news is that acrylic and rubber-based packing tapes are water-resistant and hold strong through humidity, moisture exposure, and a wider range of conditions. In fact, they can withstand temperatures from -31°C to 65.55°C and maintain strong performance in high humidity conditions, direct sunlight, and harsh environments.

Unfortunately, duct tapes show mixed performance regarding long-term durability, particularly in extreme conditions. While it’s rated for temperatures up to 93.33°C, anything beyond that can cause rapid degradation, and the adhesive can start to soften and lose strength at temperatures over 60°C.

In extreme cold (below freezing), the rubber-based adhesive can harden and lose its sticking power, while prolonged exposure to UV light can cause it to dry out, becoming brittle and flaky over time. It’s also prone to oxidation, which can cause yellowing and degradation during extended storage or transit.

So, whether you’re storing boxes for the long term or packing bedding and soft furnishings, packing tape is the more stable and dependable option.

In terms of purpose

Duct tape is designed for flexibility and general repairs across various surfaces. Its fabric backing gives it stretch and strength, allowing it to wrap around different shapes or grip uneven surfaces like wood, metal, or fabric. Among the different kinds of tape, duct tape is ideal for bundling cords, patching a cracked storage tub, or holding furniture covers in place during a move or decluttering session.

Professional packers highly recommend packing tape because it’s purpose-built to bond with cardboard, stay sealed under pressure, and resist stretching. This matters when boxes are stacked, stored in hot or cold conditions, or handled repeatedly by removalists.

In terms of surface compatibilitySecurely sealing cardboard boxes (Source: iStock)

Packing tape is made specifically to bond with boxes, using an adhesive that forms a strong bond at a microscopic level. When you’re loading a MoveCube or storing items long-term, packing tape stays sealed because the adhesive sinks into the cardboard rather than sitting on top.

Duct tape, by contrast, is designed to work best on smooth, non-porous surfaces where its rubber-based adhesive can spread evenly and form a solid grip. It’s ideal for tasks like wrapping a couch in plastic or securing bubble wrap around fragile items, where the tape sticks cleanly to plastic, metal, or glass.

On corrugated cardboard boxes, though, duct tape can only make contact with the raised parts of the rough surface. This leaves gaps in the seal and reduces holding strength, which is why boxes sealed with duct tape often pop open during a move.

In terms of ease of use

Duct tape is quick and easy to use because you can tear it by hand, which is helpful when you’re packing in a hurry. It also stretches to fit around corners and uneven surfaces. But that same flexibility can make it bunch up or wrinkle when you’re trying to apply it neatly. It can also stick to itself by accident, and if you place it wrong, it’s hard to fix without making a mess.

Packing tape takes a little more setup, but makes it easier to pack boxes cleanly. You’ll need scissors or a tape dispenser to cut it, but most people find a tape dispenser actually speeds up the box-sealing process. The tape applies smoothly without stretching or bunching, giving you straight, professional-looking seals.

When sealing lots of boxes, packing tape is the most efficient moving tape to use. One standard roll usually seals 15 to 20 medium boxes. In comparison, duct tape might only manage eight to 10 because it’s thicker and often needs extra layers to hold properly.

In terms of removability

Peeling tape off a cardboard box (Source: iStock)

Duct tape is hard to remove and often leaves behind a sticky mess. Its strong rubber adhesive can pull off paint or even damage surfaces when peeled away. On cardboard boxes and plastic bins, it often tears the material or leaves behind thick, stubborn residue. Cleaning it up usually takes several steps, like using a hair dryer to loosen the glue, scraping with a plastic tool, and applying rubbing alcohol or adhesive remover. Even then, some sticky bits often remain.

Packing tape is much easier to remove, especially when used as tape for boxes. It’s made to peel off smoothly from cardboard boxes and plastic bins without tearing or leaving heavy residue. If there’s any leftover stickiness, it usually comes off with warm, soapy water or a bit of heat from a hair dryer.

In terms of cost

Duct tape appears cheaper upfront at $5 to $26 per roll, but you’re getting much less tape, typically only 30 metres, compared to packing tape’s 75 metres. This means you’re paying roughly the same price for less than half the length. When you factor in that duct tape’s thickness, you often need longer strips to secure items properly, and its tendency to bunch or tear during application means you’ll burn through rolls much faster than expected during a move.

Packing tape costs around $20 to $35 per 6 rolls, but delivers much better value. You get 75 metres of tape that applies smoothly without waste, and because it’s designed for box sealing, you use less per application.

Make your move easier with Airtasker

Now you know exactly which tape to choose for your move. However, selecting the right tape is only part of the challenge. When you’re faced with room after room of items that need to be carefully wrapped and packed, the whole job can feel pretty daunting. Why not consider bringing in some expert help? After all, packing an entire home properly is exhausting work that requires quality materials, proven techniques, and a serious time commitment.

On Airtasker, you can find experienced removalists who know exactly which tape to use for different situations and can handle everything from wrapping delicate items to sealing your boxes professionally. They’ll bring their own supplies, work efficiently, and ensure your belongings are packed securely for the journey ahead. Post your task now!